A servo wire feeder is a device used in the manufacturing industry to feed wire through a system with high precision and control. It utilizes a servo motor to ensure accurate positioning and speed control, which is essential for processes that require consistent wire feeding, such as welding or wire forming.
A wire straightener is a mechanical device designed to remove bends, twists, and irregularities from wires, resulting in a straight and uniform product. This is essential in industries where precision and consistency are critical, such as manufacturing, construction, and automotive. Wire straighteners can be configured with multiple planes to handle different wire tensile strengths and straightness requirements.
Lastly, a wire decoiler is an auxiliary equipment that unwinds coiled wire for further processing. It works by expanding and contracting to release the wire, which is then fed into subsequent machines in the production line. Decoilers are crucial in maintaining consistent tension and preventing material distortion or breakage during the unwinding process.
Together, these three devices form a comprehensive system for handling, straightening, and feeding wire, ensures the wire is free of deformities before it is cut or shaped in subsequent manufacturing processes.
Wire Decoiler
Wire Decoiler with Guiding & Side Railing Side Railing Safety Guard
Features
- • Wire Decoiler upto 10mm
- • 2 Support Arm Design controls coil set for large diameter wire.
- • Dancer Arm is mounted on Allen Guideway of sliding device which can be swivelled in any direction.
- • Spring Loaded Dancer Arm regulates speed through the variable speed AC Inverter for Precise Control of Acceleration/Deceleration.
- • Regenerative drive with analog proximity switch maintains smooth material payoff & offers consistent speed control..
- • Emergency stop circuit.
- • Imported Italian Gearbox along with AC Motor with shock absorbing feature that eliminates material bounce common with other decoiling methods
Specification
| HWD | Capacity | Wire Dia | Table Speed Range (RPM) | AC Motor |
|---|---|---|---|---|
| HWD-1T | 1000 | 0.5 to 3 mm | 0-24 | 1.5 HP |
| HWD-2T | 2000 | 3 to 10 mm | 0-36 | 3.0 HP |
WIRE-STRAIGHTENER
WS-2
Features
- • Rugged Construction - Originally Designed for use in Wire Mills
- • This Dual Plane Wire Straightener reduces the amount of power required pulling
- • Shielded Roller Bearings have “V” Grooves ground into Hardened Outer Races
- • Each plane of the "V" Grooves removes the natural curve of the material as the wire is drawn through
- • All Rolls are Permanently Lubricated
- • Spring-loaded Feature Compensates for Wire Irregularities
- • Rolls are Easily Adjusted by a Set Screws and Locknuts
- • Adjustable roller on Precision Dove Tail Slides
- • "T" Handle Clamp Screws open and close the Straightening Rolls for Quick Set-Up and Changeover from one coil to the next
- • Available in either Left-To-Right, or Right-To-Left Direction
- • Special Shaped Rolls are Available as an Option
| Model | Wire Capacity | Not Horizontal Rolls | Not Vertical Rolls | Rolls Diameter |
|---|---|---|---|---|
| WS-1 | 1.5-3 | 9 | 5 | 22 |
| WS-2 | 3-7 | 9 | 7 | 40 |
| WS-3 | 6-10 | 7 | 5 | 60 |
Features
Mechanical Design Features
- • The Servo Wire Feeder comes with a choice of 1, 2, or 3 Roller Modules
- • Add a 2nd and 3rd module when more gripping/driving force is required - more contact points allow more force to be exerted without damaging the wire
- • Rollers are easily replaced or changed for different wire shapes and sizes
- • Two different grooves can be provided on each roll
- • Rolls can be flipped to the opposite orientation and maintain the same center line
- • Pneumatic Cylinder exerts roll clamp pressure (Optional Hydraulic Cylinders available).
- • Precision Gear Box Ratio 1:5 fixed on lower rolls.
- • Upper rolls synchronized by 4 gear at low gap.
Servo System Design Features
- • Complete package of Servo Drive, Motor, PLC & HMI from Mitsubishi, Japan.
- • High performance Servo Drive • Low inertia, brushless AC Servo Motor with high energy.
- • Digital Servo Drive Manages Roll Motion via Encoder Based Feedback System.
- • Closed loop feed length controller automatically generates the velocity of accurate feeding.
- • Operator Interface Terminal with Numeric Input Key Pad and LCD Display of feed length, speed and system parameter settings
Specifications
| Model | Wire Diameter | Roller Diameter | Servo Feed Motor | Pulling Force |
|---|---|---|---|---|
| SWF-2 | 3.0 – 7.0 mm | 65 mm | 2 Kw | 9.5 Nm |
Features
- • Straightens, Feeds and Shears to Programmable Length
- • Rugged, Steel Plate Construction for Component support and Rigidity
- • High Performance Digital Servo Drive, PLC and Motor (Mitsubishi control) provides accurate part lengths
- •Job Storage
Pneumatic Wire Feeder
Features
- • Stainless Steel Telescoping Tubes with specially sized Guide Bushings (Tunnel Guide) enable the Standard Pneumatic Feeder to Smoothly and Accurately move Wire to the next process.
- • Extremely Easy to Install - Two (or Four) mounting bolts and a single air line connection.
- • Compact, Clean Design enable the Wire Feed to be mounted on the Die Set.
- • Feed Body is Constructed of Anodized Aircraft Aluminum.
- • Standard Mechanical Actuation or Remote Actuation via Solonoid Valve available.
WIRE FEEDING LINE